Vol. 20 No. 4 (2023): Journal of Non Destructive Testing and Evaluation (JNDE), Dec 2023
Research Papers

CorrosionRADAR for Remote Monitoring of Corrosion Under Insulation (CUI) with Industrial IOT

Published 07-12-2023

Keywords

  • Corrosion Under Insulation,
  • CUI,
  • Remote monitoring,
  • Industrial IOT

How to Cite

Sharma, P. . (2023). CorrosionRADAR for Remote Monitoring of Corrosion Under Insulation (CUI) with Industrial IOT. Journal of Non-Destructive Testing and Evaluation (JNDE), 20(4), 54–59. Retrieved from https://jnde.isnt.in/index.php/JNDE/article/view/67

Abstract

This paper explores the utilization of digital technologies, specifically the Industrial Internet of Things (IIOT), in the context of predictive Corrosion Management, focusing on a compelling case of corrosion occurring under insulation. It discusses the implementation of digitalization tools and presents real-world examples of their application in the field. By harnessing digital data collection and predictive algorithms based on factors like moisture levels and temperature, hidden corrosion issues such as Corrosion Under Insulation (CUI) can be effectively managed.

This approach involves leveraging gathered data to comprehensively oversee assets, identify high-risk areas, and plan inspections and maintenance proactively. The paper outlines a predictive methodology enabling asset owners to manage their assets both economically and safely by identifying and addressing risks beforehand. This technology integrates sensors to assess conditions under insulation and employs predictive modeling to swiftly estimate potential risks.

The paper delves into various use-cases and practical applications, demonstrating how employing sensors and industrial IoT can revolutionize the detection and prediction of corrosion in the field. This advancement holds significant promise for ensuring the integrity of assets plagued by concealed corrosion issues like CUI. The paper also presents the latest field case studies, bolstering confidence in this monitoring approach and contributing to the ongoing development of knowledge within the corrosion industry.

References

  1. R. Tems, A. Al-Zahrani, and S. Aramco, “Cost of Corrosion in Gas Sweetening and Fractionation Plants,” 2006. [Online]. Available: http://onepetro.org/NACECORR/proceedings-pdf/CORR06/All-CORR06/NACE-06444/1827544/nace-06444.pdf/1
  2. NACE International., Standard recommended practice : the control of corrosion under thermal insulation and fireproofing materials : a systems approach. NACE International, 2004.
  3. P. E. Prueter, “A Guide to Corrosion Under Insulation Management,” Inspectioneering, 2021. [Online]. Available: www.inspectioneering.com
  4. T. H. Erickson, L. C. Dash, J. J. Murali, and C. R. Ayers, “10373: Predicting the Progression of Wetness and Corrosion Under Insulation Damage in Aboveground Pipelines,” 2010. [Online]. Available: http://onepetro.org/NACECORR/proceedings-pdf/CORR10/All-CORR10/NACE-10373/1718449/nace-10373.pdf/1
  5. Gino De Landtsheer, “Corrosion Under Insulation (CUI) Guidelines,” 2021.
  6. Q. Cao et al., “A Review of Corrosion under Insulation: A Critical Issue in the Oil and Gas Industry,” Metals (Basel), vol. 12, no. 4, p. 561, Mar. 2022, doi: 10.3390/met12040561.
  7. Frode Wiggen, “Risk Based Management of Corrosion Under Insulation,” Inspectioneering, vol. 26, no. 3, pp. 2–8, 2020.
  8. Lockheed Martin, “Asset Integrity Theme Landscaping Study Oil & Gas UK Technology Leadership Board,” 2016.
  9. L. Allford and P. Carson, “Corrosion under insulation-case studies,” Loss Prevention Bulletin 246, 2015.
  10. M. Shamsi, S. Farokhi, M. Pourghafari, and A. Bayat, “Tuning the natural gas dew point by Joule-Thomson and Mechanical Refrigeration processes: A comparative energy and exergy analysis,” J Pet Sci Eng, vol. 212, May 2022, doi: 10.1016/j.petrol.2022.110270.
  11. G. P. Rebello Savio, “Corrosion Under Insulation (CUI) inspection of cold insulated lines,” 2017. [Online]. Available: http://www.ndt.net/?id=22333
  12. R. Sampaio, “More Lessons ‘Re-Learned’ from Corrosion Under Insulation.”