Vol. 19 No. 3 (2022): Journal of Non Destructive Testing and Evaluation (JNDE), September 2022
Research Papers

Reliability Evaluations for the future of NDT/NDE4.0 in India

Vamsi Krishna Rentala
Applied Validation of NDT (AV-NDT), Berlin, Germany
Daniel Kanzler
Applied Validation of NDT (AV-NDT), Berlin, Germany
Phani Mylavarapu
Defence Metallurgical Research Laboratory (DMRL), NDTG, Hyderabad, India
Johannes Vrana
Vrana GmbH, Rimsting, Germany

Published 11-09-2022

Keywords

  • NDT,
  • Reliability,
  • Probability of Detection,
  • NDE 4.0

How to Cite

Rentala, V. K., Kanzler, D., Mylavarapu, P. ., & Vrana, J. . (2022). Reliability Evaluations for the future of NDT/NDE4.0 in India. Journal of Non-Destructive Testing and Evaluation (JNDE), 19(3), 18–25. Retrieved from https://jnde.isnt.in/index.php/JNDE/article/view/17

Abstract

Usage of non-destructive testing or evaluation (NDT/E) techniques is widely accepted across various industries all over the world in order to maintain certain safety and quality standards. However, not many countries really perform the reliability evaluation of their NDT techniques. In this context, this article discusses the importance of reliability evaluations and state of reliability programs performed in India versus the reliability activities performed in the western countries. In addition, brief results from one of the POD programs carried out at DMRL are also presented for understanding the challenges involved in pursuing reliability programs in India. Moreover, remarks on the possible direction of POD especially under the context of transforming the industry towards NDE 4.0 were made.

References

  1. . The Importance of Nondestructive Testing, Richard H. Bossi, Focus, The NDT Technician, Vol. 17, No. 4, October 2018, pp. 6–8.
  2. . ASN Accident Description (Malaysian Airlines -370)". Aviation Safety Network. 8 March 2014. Retrieved 24 March 2014.
  3. . https://www.justice.gov/opa/pr/boeing-charged-737-max-fraud-conspiracy-and-agrees-pay-over-25-billion, Accessed on 28th August 2022
  4. . Hollie Silverman; Melissa Alonso (July 12, 2021). "Death toll in Surfside condo building collapse reaches 94". CNN. Retrieved July 12, 2021.
  5. . https://indianexpress.com/article/explained/another-mig-21-crash-indias-fleet-past-accidents-future-phase-out-8059506/ , Accessed on 28th August 2022.
  6. . T. Taylor and C. Nockemann, “Summary of American-European Workshop on NDE Reliability,” in Paper summaries book - American-European Workshop on Nondestructive Inspection Reliability, 21-24 September 1999, Boulder, Columbus, OH: The American Society for Nondestructive Testing, Inc., 1999, pp. 7–8
  7. . Rummel Ward, D., Rathke Richard, A.: Flaw Detection Reliability Assessment and Analysis. DTIC Report-ADP000013 (1982).
  8. . Berens, A.P.: NDE reliability data analysis: non-destructive evaluation and quality control. In: Metals Handbook. 9./17, pp. 689–701. Materials Park, Ohio: ASM International (1989).
  9. . Department of Defense. MIL-HDBK-1823A: Nondestructive evaluation system reliability assessment. Handbook (2009)
  10. . Meeker, W.Q.: R.B.Thompson’s contribution to model assisted probability of detection. AIP Conf. Proc. 1430, 83–94 (2012)
  11. . Frédéric Jenson, et.al., “The SISTAE Project: Simulation and Statistics for Non Destructive Evaluation”, 4th European-American Workshop on Reliability of NDE, June 2009, Berlin, Germany (Reliability 2009)
  12. . Nancy Maleo, “PICASSO imProved reliabIlity inspeCtion of Aeronautic Structure through Simulation Supported POD”, 4th International Symposium on NDT in Aerospace 2012, Nov 13-14, Augsburg, Germany (AeroNDT 2012)
  13. . Department of Defense. MIL-HDBK-1823: Nondestructive evaluation system reliability assessment. Handbook (1999)
  14. . Gandossi, L., Annis, Ch.: Probability of Detection Curves: Statistical Best-Practices. ENIQ report No 41. ENIQ. 24429 EN (2010)
  15. . ASTM E3023-15: Standard Practice for Probability of Detection Analysis for â Versus a Data. ASTM International (2015)
  16. . Vamsi Krishna Rentala, “Effect of Fatigue Crack Surface Oxidation on Reliability of Non Destructive Testing Techniques”, Ph.D Thesis, University of Hyderabad/DMRL, Oct 2020.
  17. . Mohamed Subair Syed Akbar Ali, et. al. “Bayesian synthesis for simulation-based generation of probability of detection (PoD) curves”, Ultrasonics, Volume 84, March 2018, Pages 210-222
  18. . Rentala, V.K., Kanzler, D. & Fuchs, P. POD Evaluation: The Key Performance Indicator for NDE 4.0. J Nondestruct Eval 41, 20 (2022). https://doi.org/10.1007/s10921-022-00843-8
  19. . Vamsi Krishna Rentala, Phani Mylavarapu, Jai Prakash Gautam, Vikas Kumar, “Generation of POD Curves in the Absence of Service Induced Cracked Components- An Experimental Approach”, Insight-Nondestructive testing and condition monitoring, Vol 61, No 1, January 2019. https://doi.org/10.1784/insi.2019.61.1.28
  20. . Vamsi Krishna Rentala, Phani Mylavarapu, Atul Kumar, Jai Prakash Gautam, Gopinath Kakkropath, T. Jaya Kumar, “POD of NDT Techniques Using High Temperature Oxidized Fatigue Cracks in an Aero Engine Alloy”, Journal of Nondestructive Evaluation, 40, 41 (2021). https://doi.org/10.1007/s10921-021-00769-7
  21. . S. Cruchley, H.E. Evans and M.P. Taylor, An overview of the oxidation of Ni-based superalloys for turbine disc applications: surface condition, applied load and mechanical performance, materials at High Temperatures, April 2016
  22. . A A Shanyavskiy, ‘Fatigue crack propagation in turbine discs of EI698 superalloy’, Fratturaed Integritá Strutturale, Vol 24,pp 13-25, 2013.
  23. . F W Spencer, ‘Probability of detection estimation for HIT/MISS data when detection cannot be attributed to specific flaws: an exploratory data analysis’, Review of Progress in Quantitative Nondestructive Evaluation, Portland, Oregon, USA, Vol 25, 20 July-4 August 2006.
  24. . Vamsi Krishna Rentala, Phani Mylavarapu, J.P.Gautam, Gp.Capt.B.V.N.Shiva, K.Gopinath, Vikas Kumar, “Physical Manifestation of a90/95 in Remnant Life Revision Studies of Aero-engine Components”, Procedia Structural Intergrity (Elsevier), 14 (2019) 597–604. https://doi.org/10.1016/j.prostr.2019.05.073
  25. . Vamsi Krishna Rentala, Phani Mylavarapu, Jai Prakash Gautam, “Issues in Estimating Probability of Detection of NDT Techniques – A Model Assisted Approach”, (Elsevier) Ultrasonics 87 (2018) 59–70. https://doi.org/10.1016/j.ultras.2018.02.012
  26. . Daniel Kanzler, Vamsi Krishna Rentala, (2021) “Reliability Evaluation of Testing Systems and Their Connection to NDE 4.0”, In: Meyendorf N., Ida N., Singh R., Vrana J. (eds) Handbook of Nondestructive Evaluation 4.0, pp 1-34. Springer, Journal of Nondestructive Evaluation. https://doi.org/10.1007/978-3-030-48200-8_3-1
  27. . Vrana, J., Singh, R. NDE 4.0—A Design Thinking Perspective. J Nondestruct Eval 40, 8 (2021). https://doi.org/10.1007/s10921-020-00735-9
  28. . Vrana, J., Singh, R. (2022). Digitization, Digitalization, and Digital Transformation. In: Meyendorf, N., Ida, N., Singh, R., Vrana, J. (eds) Handbook of Nondestructive Evaluation 4.0. Springer, Cham. https://doi.org/10.1007/978-3-030-73206-6_39
  29. . Vrana J, Singh R. (2022) Welcome to the World of NDE 4.0: Basics and Early Success Stories. J JPN SOC NDI 71, to be published.
  30. . Daniel Kanzler, Vamsi Krishna Rentala, “NDE data: The Real Value”, NDE Outlook, Materials Evaluation, ASNT, August 2022
  31. . Vrana, J., Singh, R. Cyber-Physical Loops as Drivers of Value Creation in NDE 4.0. J Nondestruct Eval 40, 61 (2021). https://doi.org/10.1007/s10921-021-00793-7
  32. . Vrana, J., Singh, R. NDE 4.0: NDT and sensors becoming natural allies by digital transformation and IoT . Proc. SPIE 11594, NDE 4.0 and Smart Structures for Industry, Smart Cities, Communication, and Energy, 1159404 (2021). http://dx.doi.org/10.1117/12.2581400
  33. . Vrana, J., Kadau, K., Amann C. Smart data analysis of the results of ultrasonic inspections for probabilistic fracture mechanics. VGB PowerTech 2018(7):38-42 (2018).
  34. . Vrana, J. The Core of the Fourth Revolutions: Industrial Internet of Things, Digital Twin, and Cyber-Physical Loops. J Nondestruct Eval 40, 46 (2021). https://doi.org/10.1007/s10921-021-00777-7
  35. . Meyendorf N., Ida N., Singh R., Vrana J. Handbook of Nondestructive Evaluation 4.0. Springer, Cham (2022). https://doi.org/10.1007/978-3-030-73206-6
  36. . Singh R., Vrana J. The World of NDE 4.0: Let the Journey Begin. Amazon (2021).